Manufacturing Process Analysis
Solution 01
Manufacturing Process Analysis
Redefining the Production Control Engine
Through real-time monitoring and quantitative exploration of multi-source, high-frequency manufacturing data, making opaque manufacturing processes completely transparent for complex manufacturing chains full of uncertainty.
Why
Facing industry-wide challenges of frequent configuration changes, massive instantaneous data, and difficulty in material quantification, traditional experience-driven approaches easily lead to ineffective production adjustments and quality control failures. Maxta employs industrial vertical models infused with expert know-how, helping enterprises precisely assess change impacts and proactively warn of consumption risks.
Vertical Model Driven
Holographic Data Mapping & Physics Twin Computing
The system deeply penetrates underlying industrial mechanisms, mapping massive instantaneous high-frequency data from production lines (such as secondary cooling parameters, instantaneous moisture flow) to specific physical entities with extreme spatiotemporal precision. "Holographic data mapping" deeply coupled with "dedicated vertical models" reshapes real physical processes in the virtual world, fundamentally enabling cross-system second-level anomaly inference and automated root cause analysis.
BOM Change Impact Analysis
Industry Pain Point
Product BOM configurations change frequently, requiring repeated use of PDM, CAPP, ERP, Excel and other systems. Each engineer spends 1-2 hours daily analyzing change orders, extremely low efficiency.
System Benefit
Intelligent Production Data Analysis
Industry Pain Point
Key equipment in continuous casting generates massive high-frequency data, lacking systematic analysis means, unable to achieve data mapping within billet body.
System Benefit
Material Consumption Monitoring Model
Industry Pain Point
Consumption is difficult to quantitatively analyze, cost accounting over-relies on manual work, excess consumption cannot be warned in time, posing serious quality risks.
System Benefit
Visual Monitoring Model
Industry Pain Point
Material breakage and blockage on production lines relies on manual patrol inspection, unable to achieve real-time sensing. Storage safety monitoring has blind spots.
System Benefit
Intelligent Constant Flow Control Model
Industry Pain Point
Inconsistent material transport and dwell times lead to poor intra-batch moisture uniformity. Seasonal factors cause same-batch production fluctuations that are hard to eliminate.
System Benefit
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Whether it's intelligent manufacturing quality control, predictive maintenance, smart scheduling, or industrial energy optimization, Maxta delivers complete industry AI solutions validated in production environments, built on MaxtaOS + MaxModel.